Concrete plant questions instead of abstract feature lists.

Motor, bearing or gearbox becomes abnormal

Problem: Temperature or vibration changes only under certain loads, cycles or switching states.

Solution: ThermalDIAG records temperature, phase current, vibration metrics, digital enables and events in the same project context.

Value: The evaluation is based on the actual thermal, electrical and mechanical trend before, during and after the anomaly.

Control cabinet or terminal shows thermal anomalies

Problem: A connection, terminal or component heats up irregularly.

Solution: Thermal image data can be combined with current, load or switching states and documented with incidents and tickets when needed.

Value: Maintenance and operators get a better basis for inspection, prioritisation and evidence.

PV inverter, DC distribution or battery storage

Problem: Thermal changes need to be viewed together with operating state, load and switching information.

Solution: ThermalDIAG brings relevant temperatures, digital states and analog measurement signals together in one local system.

Value: Anomalous operating phases can be examined in the history and can be documented with timestamps, measurements and reports.

Cooling, fan or pump operation

Problem: A process gets too warm, but the cause and sequence of changes are not clear.

Solution: Temperature curves, digital status signals and analog process values are visualised together.

Value: It becomes easier to see whether temperature, enable signal, flow, load or another state changed first.

Rare or cyclic fault

Problem: The fault appears rarely or cannot be reproduced reliably on site.

Solution: ThermalDIAG records data; ThermalDIAG Analytics can later examine historical time ranges and rule variants.

Value: The analysis uses existing data without forcing the fault to occur again.

Alarm rule reacts too early, too late or too often

Problem: An alarm does not fit the real plant behaviour well enough.

Solution: In ThermalDIAG Analytics, a rule variant can be applied locally to previous data.

Value: Thresholds, hold times or filters can be prepared before a new rule is deliberately released.

Rule-based functional or endurance test

Problem: During a test, actuation, feedback, cycles and measurements need to remain traceably connected.

Solution: A rule can trigger a prepared digital output, check one or two limit switches within a time window, count cycles and record temperature, current or vibration together.

Value: It remains traceable how long a component operates within its expected range and under which conditions a deviation occurs.

Boundary: The rule function does not replace a PLC, real-time control or safety controller.

Individual measurement or integration task

Problem: An existing process needs a special interface, measurement logic or customer-specific evaluation.

Solution: JC-Technology develops embedded and industrial software, interfaces and tools for the specific task.

Value: The solution follows the real plant context instead of a rigid standard product.