Detect earlier
ThermalDIAG can continuously evaluate temperature rises, digital states and analog measurements against project-specific rules. This helps make anomalies visible before they disappear in day-to-day operation.
ThermalDIAG
Understand temperature, signals and operating states together.
ThermalDIAG is a local web-based application for industrial plants where thermal states, switching signals and measurements need to be monitored, evaluated and documented together.
Benefits
Individual measurements become a traceable operating context.
Investigate faster
An incident collects rule context, measurements, timestamps, actions and evidence so operators and technicians do not need to reconstruct events from separate sources.
Document clearly
Tickets, snapshots, work notes, measurements and reports support a structured workflow from the first alarm to the completed inspection.
Pilot measurement
A clear entry point before permanent monitoring is considered.
A pilot measurement is useful when a concrete plant condition first needs to be observed over a defined period. Scope, measurement points and signals are defined for the project; a typical pilot is a lean setup for a few days up to one or two weeks.
- 1. Preliminary clarification
- Plant, observed condition, relevant operating phases, measurement points and available signals are narrowed down together.
- 2. Temporary measurement setup
- Thermal camera, local IPC and required signal sources are installed according to the technical question.
- 3. Measurement period
- Temperatures, states, anomalies and incidents are recorded during the agreed period.
- 4. Evaluation and report
- The results are technically classified and summarized as a basis for maintenance, rule adjustment, a longer measurement or stationary monitoring.
Interface
The key operating states at a glance.
In operation
What ThermalDIAG makes visible for operators.
- Organize plant areas, cameras, measurement points and I/O signals by project.
- Capture temperatures, digital states and analog measurements.
- Evaluate rules with conditions, filters and actions.
- Create incidents when defined states occur.
- Provide evidence, snapshots, action diagnostics and reports.
- Support tickets for inspection, measurement, repair or feedback.
- Show health information for runtime, cameras, I/O, rules and jobs.
- Store data locally without mandatory cloud operation.
Typical use areas
For plants where temperature alone does not explain enough.
Motors, bearings and drives
Temperature changes can be compared with load or machine states so anomalies become easier to classify.
Control cabinets and connection points
Thermal image data can be combined with current, switching or enable information for terminals, relays, load circuits and distributions.
PV, inverters and battery storage
ThermalDIAG supports combined views of temperature, signal state and measurements in plants with changing operating states.
Cooling sections, pumps and fans
When temperature rise, flow, enable or switching state must be interpreted together, ThermalDIAG keeps the relevant data in one history.
Pilot measurements and temporary diagnostics
Not every project needs to become a permanent system immediately. ThermalDIAG can also be used as a time-limited measurement and diagnostics setup.
Structured incident work
Incidents and tickets help turn an alarm into a traceable task with responsibility, measurements, notes, evidence and completion.
Project workflow
From observed condition to reliable evidence.
1. Clarify the starting pointWhich component is abnormal? Which signals matter? Are there shifts, cycles, load changes or recurring events?
2. Define measurement and signal conceptCameras, measurement points, digital signals, analog values and required evidence are matched to the concrete question.
3. Set up the system locallyThermalDIAG is installed as a local web-based application. The exact setup depends on plant, roles, measurement task and safety framework.
4. Support operation and evaluationData is monitored, incidents are handled and results are documented. If needed, the rule strategy is adjusted or checked with Analytics.
Classification
Monitoring supports decisions, but does not replace them.
ThermalDIAG is a monitoring and diagnostics system. It does not replace safety approval, risk assessment or a professional maintenance decision. Physical outputs and automatic actions must be planned and released safely for the specific project.